How is a stainless steel water bottle made?

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Hydro Flask Bottle 1.0 & 2.0 Manufacturing

Table of Contents

Where is Hydro Flask Bottle Made?

Our Hydro Flask Bottle are made in China manufacturer factory with high quality, keeps hot 12 hours up and ice cold for 24 hours up without Condensation from inside to outside, you can see the MADE IN CHINA information with engraving or printing on the bottom of the each bottle, also can find the MADE IN CHINA information on the packing sleeve or gift box.

The cost of different surface finish:

Any Hydro Flask Bottle made in USA?

The answer is “NO” Hydro Flask Botle made in USA, It’s none of stainless steel vacuum insulated bottle made in USA, because of cost and efficiency issue, also the environment protection regulation in USA is very strict, it’s well known that stainless steel water bottle is reusable & eco-friendly & environment friendly, but its manufacturing process is not environment friendly, such as electrolysis, copper coating, polishing, painting etc., all these manufacturing processes require enough environment protection to manage no pollution for the planet, hence it needs overcome difficulty of cost, workers, efficiency, environment impact, then you can MADE IN USA hydro flask bottles.

Considering these challenges, it’s easy to make decision to have Design in USA, Made in CHINA or other ASIA countries.

You can see some of brands claim have Made in USA, but actually is only part of processes, such as engraving, packaging process is conducting in USA.

What sizes of Hydro Flask Bottle has?

1. Standard mouth bottle

hydro flask standard mouth vacuum insulated bottle oem manufacturer factory

Hydro bottle flask standard mouth with different size from 350ml/500ml/600ml/750ml/1000ml ( 12oz; 17oz; 20oz; 24oz; 34oz)

hydro flask bottle standard mouth

Hydro Bottle Flask standard mouth with different lid/caps, including of wood steel cap, straw sports cap, handle cap, steel cap, plastic sports cap.

2. Wide mouth bottle

Are there fake Hydro Flask?

With mouth Hydro Bottle Flask with different size from 12oz; 16oz; 18oz; 22oz; 25oz; 32oz; 40oz; 50oz; 64oz

Wide Mouth Bottle Lids

Hydro Bottle Flask with mouth with different design cap & lids, straw lid, handle lid, screw top lid, flip lid

Which size Hydro Flask Bottle is best?

  1. Best for kids: the 12oz kids bottle with straw.
  2. Best for beer at camping/party: the 64oz stainless steel growler.
  3. Best for sports running hydration: the standard mouth 17oz with straw.
  4. Best insulation to keep ice cold 24 hours up: the 32oz wide mouth bottle with tempshield cap.
  5. Best for hot coffee drinking: the 18oz wide mouth bottle with flip cap.

What color of Hydro Flask Bottle has?

The cost of different surface finish:
Powder coating finishing with different colors
spray painting hydro flask bottles
Spray painting surface treatment colors
Hydro Bottle Flask with Straw 03
Air/water transfer with custom graphic
Manufacturing Processes-How are stainless steel bottles made
Mixed, semi-color bottles

What's the difference between Hydro Flask Bottle 1.0 & 2.0?

The only difference between the Hydro Flask bottle 1.0 & 2.0 is the top bottle mouth of the metal bottle, 2.0 version Hydro Bottle has a mirror finishing area on the top of the bottle mouth, others including of the powder coating, vacuum insulation, raw material, cap, decoration is completely same between the 1.0 and 2.0 Hydro Bottle Flask.

Are you willing to pay more money to buy a more expensive Hydro Flask Bottle 2.0 with minor difference?

1.0 hydro flask bottle

Hydro Flask Bottle 1.0

Non slip sweat proof Powder coating, Double walls of stainless steel 18-8 made, with vacuum insulated technology and copper shield to keep hot 12 hours ice cold 24 hours up, BPA Free, Toxic free, 100% FDA comply.

2.0 hydro flask bottle

Hydro Flask Bottle 2.0

Non slip sweat proof Powder coating, Double walls of stainless steel 18-8 made, with vacuum insulated technology and copper shield to keep hot 12 hours ice cold 24 hours up, BPA Free, Toxic free, 100% FDA comply.

Mirror shinny on the top of the drinking mouth for your healthy daily hydration drinking!

How Hydro Bottle Flask be made?

Hydro Bottle Flask made with double wall stainless steel 18-8 (SUS304)which is food grade, BPA Free, Toxic Free, corrosion resistance, with a vacuum insulated layer between double wall eliminate condensation from inside to outside to keep ice cold 24 hours up with sweat free, here’s the details to know the manufacturing processes at the stainless steel manufacturer factory how the Hydro Bottle Flask made……read more.

  1. Body Production: 1.raw material → 2.shaping of outer cup and inner tank → 3.welding getter on the bottom piece → 4. copper lining on the surface of inner tank (optional) → 5. welding to join the outer shell with inner tank together → 6. ultrasonic cleaning → 7. vacuum producing (test vacuum 100% first time) → 8. electrolysis → 9. polishing (test vacuum 100% second time) → 10. decoration (painting, powder coating, water transfer, heat transfer printing, laser engraving, silk-screen printing etc.)
  2. Cap/Lid Production: 1. plastic raw material → 2. injection molding → 3. assembly
  3. Assembly and Packaging: 1. confirm packaging requirement per PO → 2. prepare all parts → 3. cleaning dust → 4. inspect parts → 5. assembly bottle body and cap → 6. add sticker or label → 7. on-line 100% inspection → 8. pack into gift box → 9. pack into carton box → Finish
  1. Purchase raw material
  2. Cutting stainless steel tube
  3. Shape forming with water swelling ( or deep drawing forming)
  4. Cutting into 2 pieces
  5. Mouth forming with threads
  6. Matching and welding the mouth of stainless steel flask (the out wall and inner wall join together then do Laser welding)
  7. Welding the bottom cap and with an attachment of Getter 
  8. Vacuum process inside the vacuum machine around 4 hours to create vacuum insulated layer between the double walls stainless steel
  9. Vacuum Test (measure the stainless steel vacuum flask is good quality or faulty on vacuum insulation) 100%
  10. Electrolysis for the inside of the stainless steel vacuum insulated flask (it can clean the dirty to have nice surface, also create a layer on the inner surface to have good corrosion prevention)
  11. Inspection of electrolysis quality 100%
  12. Polishing the surface of outer wall of the stainless steel insulated flask
  13. Inspection of Polishing quality 100%
  14. Vacuum insulation test 100% second time
  15. Decoration (spray painting, powder coating, water transfer painting, heat transfer printing, logo printing or laser engraving etc.)
  16. Assembly with caps, cleaning, inspection, packaging
  17. Out going final QC inspection

What's so special about Hydro Flask?

The hydro flask bottles has great vacuum insulation to keep temperature 12 hours hot and ice cold 24 hours up, with tempshield design cap to have strong cold retention performance, here’s details as follow;

  1. A TempShield design cap/lid which has double walls for a better heat retention for the bottles to keep ice cold longer.
  2. All hydro flask bottles are Powder coating surface which is non-slip, easy to grip with comfortable on hand during running sports activities, and it is more durable, completely dishwasher safe.
  3. Lead Free for the whole bottle including of Getter soldering which people usually ignore it but it does take extra cost for manufacturing a lead free stainless steel vacuum insulated bottle

Why is Hydro Flask Bottle so expensive?

You can read the Ads and news how good quality the Hydro Flask Bottle is with high technique vacuum insulation to keeps ice cold 24 hours up and hot 12 hours up, sweat proof, non-toxic……, it’s what other branded stainless steel insulated bottle can have same features and functions, so  why is Hydro  Flask Bottle so expensive?

It’s all because the company and brand strategy in the market, set up high end brand symbol, keep improve the design and maintain high quality level with every details, offer best customer services and provide lifetime guarantee, associate with non-profit organizations, invest advertising etc. All these elements combine together to explain why Hydro Flask is so expensive, just YETI, S’well, Thermos do.

Is Hydro Flask as good as Yeti?

In different sizes of YETI and Hydro Flask, we tested YETI is more durable than Hydro Flask, first of YETI has a bottom cap to prevent dent when drop on the floor but Hydro Flask doesn’t have, and YETI feels more weight than Hydro Flask.

But does that mean YETI is better than Hydro Flask, it depends on your preference, the two bottles have different design cap, and different sizes for your choose, both have great vacuum insulation to keep ice cold 24 hours up, both made by stainless steel 18-8 food grade material, and have good customer service, maybe you should try both to see which one you like.

What ECOWAY does?

We ECOWAY HOUSEWARE LIMITED design stainless steel vacuum insulated hydro flask bottle & jug products with an emphasis on innovation, timelessness, simplicity, and sustainability. Helping customers achieve value is our aim from concept design, prototype sample, tooling development, mass production to final shipment with competitive cost and fast delivery.

Questions & Answers

The important things you should know

You can email to us with your question or requirements any time, and we will reply to you within 24hours

MOQ:3000pcs each color each design bottle tumbler

Sample payment: 100%

Tooling payment:50% deposit, 50% balance after sample approval

Product order payment: T/T 30% deposit, 70% after pre-shipment inspection

It’s no problem to arrange third party inspection before shipment, please book the inspection date 7 days in advance

Bottle: double wall stainless steel 18-8

Lid: Tritan or Polypropylene

Gasket: silicone

100% food grade, BPA Free, FDA/LFGB comply

Color: Pantone Number

Logo: AI


Sample lead time: 7days

Tooling lead time: 30~45days

Production lead time: 30days

Usually we book the shipment with your appointed forwarder, or can ship to your warehouse with our shipment company

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